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SASOVO FOUNDRY

One of the most important advantages of "Sasta" is its own foundry, which has technological flexibility, as well as the ability to produce cast iron in single or batch production.

The foundry was opened in 2003. The design capacity is 250 tons of cast iron per month. Castings producibility by weight from 10 kg to 6200 kg.

THE PARTS OF THE FOUNDRY ARE EQUIPPED WITH MODERN MELTING EQUIPMENT:

  • induction melting units INDUCTOTHERM;
  • IMF forming equipment using the third generation high-speed mixers and mechanical regeneration of the molding mixture;
  • automated line of moldless molding.

The implemented technology based on cold-hardening mixtures allows obtaining molds of high dimensional accuracy, which makes it possible to produce any castings with minimal allowances for machining. Finished casting has a high surface quality without metallized and chemical fumes.

CASTING MATERAL:

  • Cast iron with lamellar graphite: (engineering castings for general use) graphite cast iron 10, graphite cast iron 15, graphite cast iron 20, graphite cast iron 25, graphite cast iron 30, graphite cast iron 35 (GOST 1412-85)
  • High-strength cast iron with nodular graphite: cast iron 50, cast iron 60, cast iron 70, cast iron 80 (GOST 7293-85)
  • Bearing cast iron:(for castings used in friction units) cast iron -1, cast iron -2 (GOST 1585-85)
  • High-silicon cast-iron: cast iron -15 (GOST 2233-85)
  • High-alloy cast iron: cast iron 16 (GOST 7769-82) 
  • Carbon and low-alloy steels: (casting machine parts) steel10L, steel 15L, steel 20L, steel 25L, steel 30L, steel 40L, steel 45L, steel 50L, steel 60L (GOST 977-88).
  • steel 20Х, steel 30Х, steel 35Х, steel 40Х, steel 45Х, steel 50Х (GOST 4543-71) etc.

 

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INDUSTRIAL LABORATORY

At the Sasovo Foundry there is a factory laboratory, the main tasks of which are: input control of incoming materials; quality control of molding mixtures; control of the temperature and chemical composition of the melt; control of microstructure and mechanical properties of castings; metrological control. Qualified specialists carry out casting control at all stages of the production process, including verifying and metrological supervision.

LABORATIRY INCLUDES THE FOLLOWING DEPARTMENTS: 

  • Spectral laboratory– determination of the chemical composition of various types of cast iron and steels;
  • Mechanical laboratory – static and dynamic tests for resistance, tensile, hardness;
  • Metallography laboratory – research of microstructure of cast iron and steel;
  • Land laboratory– incoming inspection, samples and measurements of bulk materials;
  • Chemical laboratory – chemical analysis of various types of cast iron and steels.